From Quotation to Customer's Cash
Its important not to look at manufacturing as a stand-alone function, because controlling performance and true cost involves complex business steps from the initial quotation to the collection of cash. Successful company-wide efforts have to integrate stand-alone, factory-floor, support systems1 such as CAD and Panel Optimization with MRP2, Order Processing and Accounting. Creating a system that requires only one data entry from quotation to cash is the same as mechanizing a finishing line or using conveyors to tie together machining operations. You are reducing labor, increasing throughput, and eliminating material handling time and effort. The heart of SIM*plicity is its ability to automatically create complete detailed manufacturing instructions at order entry . This includes shop floor documents with drawings that show all the optional features and size changes that the customer requests. SIM*plicity is not a small cabinet shop cut-list program nor a 'one-size fits all industries" MRP system. It was developed for volume cabinet and furniture producers who mix both stock and made-to-order products, offering them in non-standard sizes and with different surface treatments, (finish, veneer, fabric, etc.). Efficient production and inventory control of these options and features is our forte. SIM*plicity is intelligent. It utilizes dynamic bills of material and combines them with virtual reality to create product drawings, avoiding the errors that creep into large-scale systems that maintain individual bills of materials for each option. Because SIM*plicity requires much less overall data, it is feasible for even the largest companies to run all their business systems on networked personal computers and for salesmen to have the complete customer order history on a laptop computer. Systems have to be more than intelligent; they have to do what you need done. They have be more than "user friendly"; they have to go out and make friends within the company. Feldman Engineering created and supports SIM*plicity. We will modify it to meet your exact needs. We understand manufacturing and will work with you to create and maintain this system as a valued tool for all your employees. Contract furniture and kitchen cabinet manufacturers generally use a format which predefines the "global" options -the common features of all items on the order. Then, as the individual items are entered, it specifies local options, (breadboard and end panel for the B244 cabinet). All the options, (plus size changes), are predefined and selected by pointing at a pick-list so it is impossible to select nonexistent styles and materials. A text box and an engineering hold flag allow you to define orders for true specials. All other orders are automatically converted into manufacturing and inventory control data. SIM*plicity acknowledges customer orders -your way. You can have any format your business requires, including:
Pricing is automatic based on the options and features selected, the discount in the customer database, and the zip-code to which you are shipping. Contract furniture and kitchen cabinet manufacturers generally use a format which predefines the "global" options -the common features of all items on the order. Then, as the individual items are entered, it specifies local options, (breadboard and end panel for the B244 cabinet). All the options, (plus size changes), are predefined and selected by pointing at a pick-list so it is impossible to select nonexistent styles and materials. A text box and an engineering hold flag allow you to define orders for true specials. All other orders are automatically converted into manufacturing and inventory control data. |
Manufacturing business software to help your company prosper:
Complete MRP / ERP software solutions customized for your exact needs
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Please double-click either button for download!
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These are completely free! They are not just demos. They are complete systems without time limits or other restrictions for single user systems. Our only charges are for networked installations. click here for more information. |
SIM*plicity tutorials:
(Click any underlined item for more details.)
| Features that help your company | Examples from SIM*plicity | Discussion and Features |
| Customer
Orders
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<<< Please read this introductory overview first.
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| Customer Details: shipping information, history, etc. |
The utmost in options and feature controls. Automatic pricing with
more than 400 variables (size, color, add-on's etc.) Simple to set-up and easy to use.
More than an "Order Configurator":
these variables interact with dynamic (parametric) bills of materials to create complete manufacturing
documentation.
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| Item Details |
Options to enter and display product information.
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| Order Entry Tools |
Because we automatically transfer all
pricing variables and "engineering limits" to Order
Entry, SIM*plicity eliminates the typical delay for orders to first go to
Engineering and Pricing prior to Order Entry.
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| Batch Order Entry |
Input Customer Order details directly
from Excel.
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| Order-Project Costing |
Display actual costs during Order Entry
or during "material takeoff" -Quotations.
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Graphics display with real-time visibility of all in-process orders. | |
| Product Entry Instructions |
Guidance to the operator in entering complex items .
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| New Product Entry |
Add new customers and products on the fly.
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| Zip and Postal Code Tutorial |
Factors in entering address data for uniformity and to ensure automatic freight calculation
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| Sales Discounts and Commissions |
Information on entering discounts and sales commissions.
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| SPEED-UP |
Tips to increase order entry productivity.
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Invoice Details - Setting Variables
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Variables for printing (and exporting to
accounting software) invoices
Order Entry variables for display and printing |
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| Deposits and Payments |
Record and display deposits and partial payments
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| MRP2/ERP Planning and Shop Floor Control | Advance
Plan
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Customer and factory (internal) orders create inventory and labor demand for specific days. SIM*plicity schedules individual machines within each work station/cell and generates material requisitions.
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Planners can control and balance workload at every machine. | |
| Production Planner/Scheduler | Shifting production (date or workcenter) automatically updates all related processes. Graphics displays with drill-down" information effectively links Planning to Shop Floor Control. | |
| MRP2/ERP Tutorial |
Workstation Control allows supervisors to fine tune schedules and report production.
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| Purchasing and Inventory Control | Requisition/Purchasing
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New orders automatically updates long-term material plans. Shop floor control module interacts with purchasing to automatically flag needs that won't be met and adjusts schedules accordingly. Buy-out items are purchased as soon as customer order is processed - including automatic pricing of options and features.
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| Inventory Details |
Knowing the materials "on hand" and what they cost is not enough! SIM*plicity calculates the exact date needed, where it should be stored and details of its physical characteristics. |
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| Vendor Information |
Access complete contact information on vendors and their employees. |
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| Purchasing Messages |
Adding Standard and Text Messages to an individual item Requisition or to an entire Purchase Order Tools to record and adjust physical invnetories.
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| Accounting and Cost Control |
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Know the true cost of every item that you build! Automatically calculate the cost of "work -in-process" inventory. Instantly estimate the complete cost of every Order and Quotation. Change an option or feature and the cost is automatically updated! Please also read ABC Cost Control |
| Product Engineering | Bill of Material Flow Chart | Bills of Materials are the core of true manufacturing systems. They link together customer orders, manufacturing instructions with material and labor requirements. Dynamic (parametric) Bills of Material are used for entire families of products eliminating the need at most companies for 90% of individual Bills of Material. However, Static (Conventional) Bills of Material are still valuable and our system incorporates them with a full range of Options and Features |
| Plan and Perform | Project Takeoff | Estimate and control complex projects. |
| Sales
Management
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Sales by Customer and Product Line | Cost of Goods Sold report for every order. Volume and margin reports for each sales rep. For each customer select default discount programs, special product discounts and choose from multiple selling companies (OEM, etc.) |
| SUPPORT |
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Training, customization and 24/7 real-time support by the developers of this software. A commitment to excellence - today, tomorrow and for the past 30 years. |